GoRuck Team Weight

Each GoRuck challenge requires a team weight – 25# for the Challenge, 15# for the Light. Ideally awesome. For Light 002 with Cadre Devin, our weight was a lead-filled bulldog wearing a backpack filled with tiny, red-white-and-blue wrapped bricks. Time for a new team weight for the upcoming back-to-back Challenge-Light in Charlottesville.

Requirements:

1) Awesome.

2) Modular – able to be pared down for the Light without having to take a saw to it.

3) Portable – not just small enough to carry, but convenient to handle while buddy-carrying, crawling, running, etc. Also will need to be passed from person to person easily.

4) Awesome.

Solution:

Chest rig with magazines.
In addition to it costing a ton for the PMAGs and ammo, I don’t really want to carry around that much live ammo in a non-zombie scenario.

So – fill the magazines with lead.

After carefully figuring out the internal volume of a STANAG 4179 30-round magazine, I didn’t do any of that and bought a stack of metal 30-round magazines. (The cheapest and worst-rated I could find.)

Stack of magazines.
Stack of magazines soon to be filled with lead. (One was already done as a test run.)

Now to fill them with lead. First, I stripped out the springs and followers.

Springs & Followers.
Springs and followers stripped out of magazines.

Then I melted some lead. Pieces of lead brick left over from previous weights went into the pot.

Workbench
Vise for holding magazines while pouring, melting pot with lead, pot with more lead, hammer, cold chisel, and dipper.

Holding the magazine in a bench vise, I hit it with a blowtorch to preheat the metal.

Preheating.
Preheating the magazines with a blowtorch. Also burns off some of the coating.

The magazines had holes in the base and for the magazine catch, so I held a flathead screwdriver against them as I poured that level. (The cold metal cooled the lead quickly enough to plug the holes. I still had some leaks, though, requiring re-melting and re-pouring.)

Mag Catch.
Covering the mag catch with a cold chisel. Still sprang a leak every now and then.

I ladled each magazine full of lead, then refilled the pot and let the melt heat up again while the magazine cooled. Finished product – a stack of magazines, each one weighing a touch over 5 pounds.

Finished Magazines.
The finished magazines, filled with lead. (Four of five, anyways.)

Same magazines spraypainted blaze orange because I’ll be running around wearing them at night through the middle of a college town.

Continue reading “GoRuck Team Weight”